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ELECTRIC MOTORS & GENERATORS

Cooling System Design
Objectives
  • Understand the flow & thermal interactions
  • Predict winding temperatures
Analysis Approach
1-D System Analysis
  • Flow analysis of the cooling system
  • Heat transfer analysis

Objective

  • Provide a design sensitivity analysis
  • Identify major design parameters to improve cooling

Results

  • Percent flow losses at each branch and component
  • Mass flow split at each branch
  • Overall component temperatures

Benefits

  • Cost effective
  • Easy to use
3-D Flow & Heat Transfer Analysis
  • Cooling fan
  • Endshield
  • Stator & winding

Objective

  • Locate sources of major losses
  • Provide flow visualization
  • Provide design alternatives

Results

  • Local velocity and temperature distribution
  • Source of flow losses
  • Validation with experimental measurements

Benefits

  • Cost effective comparison of different design alternatives
  • Accurate solution
Applications
  • Electric motors
  • Automotive alternators
  • Industrial generators
Design Parameters
  • Fan capacity
  • Velocity distribution
  • Fan discharge
  • Winding surface area
Performance Parameters
  • Winding temperatures
  • Fan capacity
  • Amount of stator material
Provided Services
  • Analysis to evaluate performance
  • Engineering design to improve
    - Fan capacity
    - Thermal performance

    - Structural integrity
  • Customized software
  • Inlet & exit locations
  • Clearances
  • Stator surface area & mass
 
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