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ENGINE COMPONENTS

Application Areas in Engine/Vehicle Industries
  • Manifold design
  • Lubrication system design
  • Gear type oil pump design
  • Engine coolant system analysis
  • Hydraulic system dynamics
  • Automatic transmission control valve design
  • Oil pressure regulating valve dynamics
  • Fuel injector design
  • Emission control flow regulation
  • Vehicle HVAC flow management and component matching
  • Analysis of 2 phase Freon flow in A/C units
  • Cooling fan and heat exchanger design
  • Braking system circuit analysis
  • Shock absorber design
Technalysis® Services for Engine/Vehicle Industries
  • Support design engineers in developing new engine and vehicle systems by providing a more complete understanding of flow characteristics.
  • Provide consulting and software for all levels of engineering.
  • Simulate laboratory testing and performance results.
  • Determine design features with major impact on flow performance.
  • Match components to system requirements.
  • Predict system performance.
  • Provide for easy evaluation of design modifications.
  • Optimize product design parameters.
Manifold Flow Analyses
  • Technalysis can work with engine development engineers to design improved intake and exhaust manifolds. Analysis results explain flow distribution and dynamic effects within the manifold. Analyses can predict:
    - Port to port flow distribution influencing air/fuel ratio variation cylinder to cylinder
    - Aerodynamic tuning effects of manifold runners
    - EGR and PCV flow
    - Transient flow changes caused by manifold modifications
    - Optimum placement/size of runners and plenum
    - Effects of variable geometry devices within the manifold 
      control flow dynamics
  • In the design of engine manifolds, the dynamic effects found using 1-D transient analysis may be augmented by 3-D steady flow analysis. The flow losses caused by entrance transitions and abrupt shape changes can be identified and optimized with 3-D flow simulation.
A Typical Project
  • Analysis of Current Design (Phase I)
  • The current product or process design is modeled. Analysis results are correlated with available experimental data. Analysis results are presented and explained. Significant design parameters are identified. Design recommendations are made.
  • Design Improvement (Phase II)
  • Recommendations of Phase I are implemented into the model and the analysis is repeated. From analysis iterations a final design is provided for follow- on building and testing by the client.
  • Transfer of Technology (Phase III)
  • Technology is transferred to customer via software and training.
Available Analysis Software and Features
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  • Analysis of filling, solidification, and distortion of die-cast parts
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  • Analysis of flows through rotating blade passages
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  • Analysis of flows through three-dimensional passages
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  • Analysis of system flow network
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  • Analysis of filling and solidification of cast parts
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  • Mold flow and heat transfer analysis of fiber-reinforced, compression molded parts
 
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